Xmq Small Plate and Frame Type Manual Jack Filter Press

We are always committed to providing customers with authoritative, professional and meticulous Food Industry Filter Press, Common Filter Plate, Pharmaceutical Industry Filter Press and services. We are willing to cooperate with you hand in hand to create brilliant future! The above products have passed professional certification, and we not only can produce OEM-standard products but we also accept Customized Products order. We take quality as the foundation, development as the driving force, honesty and pragmatism as the basis, and bring value to customers as our responsibility to realize the long-term stable development of our company.

1.Advantages and disadvantages compared to other competitive methods

Many debates have been discussed about whether or not filter presses are sufficient to compete with modern equipment currently as well as in the future, since filter presses were among one of the oldest machine-driven dewatering devices. Efficiency improvements are possible in many applications where modern filter presses have the best characteristics for the job, however, despite the fact that many mechanical improvements have been made, filter presses still remain to operate on the same concept as when first invented. A lack of progress in efficiency improvement as well as a lack of research on conquering associated issues surrounding filter presses have suggested a possibility of performance inadequacy. At the same time, many other types of filter could do the same or better job as press filters. In certain cases, it is crucial to compare characteristics and performances.

II.High-solids slurries: continuous pressure operation

Filter presses are commonly used to dewater high-solids slurries in metal processing plants, one of the press filter technology that could deliver the job is the Rotary Pressure Filter method, which provides continuous production in a single unit, where filtration is directed via pressure. However, in cases where solids concentration in high-solids slurries is too high (50%+), it is better to handle these slurries using vacuum filtration, such as a continuous Indexing Vacuum Belt Filter, since high concentration of solids in slurries will increase pressure and if pressure is too high, the equipment might be damaged and/or less efficient operation.

III.Interpretation of Model Type

1.Filter press type: X: Chamber filter press

2.Maximum filtration pressure: 10:1.0 Mpa

3.Filtrate discharge type: A: close discharge

4.Plate shifting type: Z: automated

5.Filter plate type: G: membrane

6.Auxiliary function: E:Automatic viration

7.Drip collection device type: F: auto drip collection drip tray

8.Auxiliary function: Q: auto cleaning filter cloth

9.Auxiliary function: D:filter cake transportation system

10.Filtration area: Unit: 40㎡

11.Filter plate dimensions: Length*width: 800X800 unit: mm

12.Filter plate materials: U for reinforced PP

13.Cake washing type: K: cake washable

IV.Technical Part

Item	Name	X10AZGEFQD40/800-UK
1	Filter area(M2)	40
2	Filter pressureMPa）	≤ 0.6
3	Squeezing pressure（MPa）	≤ 1.0
4	Filter temperature (℃)	-10~90
5	Total chamber volume (m3)	0.626
6	Qty of filter/membrane plate (pc)	19/20+1 head+1 tail
7	External size of filter /membrane plate (mm)	80080060/65(mm)
8	Designed depth of chamber（mm）	30
9	Type of filter plate	Chamber membrane
10	Material of filter plate	FRPP+PP elastomer type
11	Nominal diameter of cylinder（mm）	DN200
12	Material of cylinder sleeve	27 silicon-manganese alloy seamless steel pipe
13	Material of piston rod	Quenched and tempered 45# steel with chrome
14	The max effective stroke of the cylinder（mm）	800
15	Material of pressing plate	Welded Q235 constructional steel
16	Material of thrust plate and supporting	Welded Q235 constructional steel
17	Material of cylinder block and supporting	Welded Q235 constructional steel
18	Material of main frame	Solid steel of Q345
19	Nominal diameter of feeding hole（mm）	DN65
20	Max hydraulic protection pressure (Mpa)	29
21	Max hydraulic pressing pressure (Mpa）	25
22	The length of main frame (mm)	4700
23	Dimensions (LWH) (mm)	606019454390
24	Total Weight (Kg)	7000

V.Functional description

Name	Technical description
Main frame	Function: to bear filter plate and provide pressing pressure and guarantee sealing and filtration performance under the pressure of 1.0MPa Makeup: pressing plate(Welded Q235 constructional steel), thrust plate and supporting (Welded Q235 constructional steel), oil cylinder and supporting(Welded Q235 constructional steel), Main frame: welded steel
Oil cylinder system	Function: to provide filter press with pre-pressing pressure and ensure it can guarantee sealing performance at rated squeezing pressure Makeup: oil cylinder, piston, piston rod, sealing. Oil cylinder body: 27 silicon-manganese alloy seamless steel pipe Piston: cast; Piston rod: Quenched and tempered 45# steel with chrome
Membrane squeezing system	Function: after filtration, the rubber membrane is inflated by air to 2nd squeezing of filter cake. Material: FRPP+ PP elastomer Squeezing pressure ≤1.0MPa temperature: 80℃ Handle: wear-resisting FRPP, the handle is together with briquette
Filter plate	Function: to install filtering medium and ensure filter press can filter normally work at rated pressure. Material:FRPP , white Working(filtering/ blowing) pressure: ≤0.6MPa; temperature: 80℃ Handles: wear-resisting FRPP, the handle is together with briquette Feeding : central feeding; discharge: close discharge and cake washable
Auto shifting system	Function: to ensure that shift plate one by one Makeup: hydraulic motor, driving system. Initiative and passivity chains, chains, chain racks, shifter, shifter chain Material of rail: SS 304
Hydraulic system	Function: to provide pressing power and ensure oil cylinder open/close and manipulator normally work Makeup: oil tank, oil pump system, manifold block, hydraulic valves, oil pipes, pressure displayer and driving system. Max oil pressure:30 MPa; Rated pressure: 25MPa
Electrical control system	Function: to ensure filter press. oil cylinder, hydraulic system and squeezing system normally and orderly work Makeup: main electrical components are from Schnieder,
Filter cloth	Model: PP-7 Function: solid-liquid separation Max tolerable temperature is above 80℃ Material: polypropylene fiber
Cloth washing system	Function: The cloth washing system, automatically clean filter cloth,makes filtering more efficient and reduces labor. Water washing motor power: 1.1KW
PLC control system	Equipped with touch screen, Control the filter press and valves, pumps and other accessories, To achieve full automatic control, easy and safe to operate.
Automatic drip tray	Turn plate motor power: 0.55KW The Material of the panel: SS304
Higher supporter and cake chute	Higher supporter: Height:1320mm Cake chute:The material in contact with the product is stainless steel.
Belt conveyor	Using belt conveyor The belt conveyor belt reducer is placed on the side Belt material:PVC , Size (LW):5075500 mm
Automatic vibration	Function: Vibration, the assistance of discharging filter cake device, is applied in discharging high viscosity, heavy density litter cake. With vibration, the filter cake could drop off more easily.
The conductivity meter	Display: large-screen LCD display Measuring range: 100 µS to 100 000 µS ■Resolution: 0.001 μS / cm, 0.1 ° C; ■Electrode constant: electrode K = 0.01, K = 0.1, K = 1.0, K = 10 ■Temperature range: automatic 0 ~ 90 ℃, manual 0 ~ 90 ℃, 25 ℃ conversion; Accuracy: ± 0.5% FS, ± 0.3 ℃ ■Current isolation output: 4 ~ 20 mA (load <750 Ω); Alarm relay: AC220V, 3A, alarm signal isolation output ■Protection class: IP65; ■ working conditions: ambient temperature 0 ~ 60 ℃, relative humidity ≤ 90 ℅ ■ Power-down save:> 10 years; ■ Weight, size: 0.8kg, 96 × 96 × 100 mm; opening size: 92x92mm; ■ secondary table installation: hole type; Electrode Installation: Flow / sink / flange / pipe type

VI.Filter cloth parameters

Item No.	Material	Fabric Texture	Weight （g/㎡）±5%	Density （PCS/10cm）		Thickness （mm）±2%	Rupture Strength F(N/5*20cm)		Elongation at Break(%)		Air Permeability （L/㎡ S）±25%
				Warp±5%	Across Warp±5%		Warp±2%	Across Warp±2%	Warp	Across Warp
PP-7	PP	Twill	580	551	190	1.07	8330.75	2153.25	34.17	33.37	16.21

Belt Conveyor

Higher supporter and cake chute

Hydraulic Station

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Details of hydraulic station

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Jiande Factory

Tonglu Factory

We want to develop into a Xmq Small Plate and Frame Type Manual Jack Filter Press production, R&D and sales manufacturer with first-class core technology and international influence. As a leading enterprise in the industry, our company has been winning the praise and praise from all walks of life with our strong overall strength, quality pursuit and perfect and sincere service. Our core values are customer-oriented, continuous innovation, honesty, pragmatism, and teamwork.

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Xmq Small Plate and Frame Type Manual Jack Filter Press

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